Customized SB3S 105 CNC for flanged plate bending at HoneywelL
A flanged plate passes through the profiled rolls of the SB3-105 CNC. The stacked roll segments are shaped to match the flange geometry, supporting the plate across its full width during bending.
Solving unique bending challenges with SweBend
Swe-bends expertise is solving unique bending challenges. For Honeywell, that challenge was to bend flanged plates with perfect, repeatable accuracy. These plates are typically used for industrial conveyors and sorting equipment.
Tailored forming based on the SB3 series
The segmented roll stack is precision-machined to match the flange profile. Each segment supports a different section of the flanged plate, preventing deformation during the bending process.
Our solution was to adapt the SB3 105, a standard model from our section bending machines range, and equip it with the Seven CNC system.
This tailored forming solution is designed specifically to handle plates with flanges, a demanding application in which control, stability, and repeatability are critical to production quality.
IRMA measurement and auto correction in real time
The IRMA system, integrated in the Seven CNC system, continuously measures and auto-corrects the bending radius, ensuring the perfect curve, every time.
By measuring during the bending process and correcting automatically, IRMA reduces scrap, improves consistency, and removes uncertainty from complex flange bending operations.
Manual radius verification with a G50 gauge confirms the bend accuracy. While the IRMA system measures and auto-corrects the bending radius in real time, a physical check validates the final result against specification.
Capacity and bending performance
This machine handles plates up to 36 inches wide, with 1-inch flanges, rolling down to 12-inch radii in both directions.
This capability allows Honeywell to bend larger and more complex flanged plates than before, expanding production capacity while maintaining tight tolerances.
Machine Info
Machine: SweBend SB3S-105 CNC
Customer: Honeywell
Machine type: Section bending machine adapted for flanged plate bending
Application: Bending of plates with flanges for industrial conveyors and sorting equipment.
Plate size and geometry: Plates with flanges
Maximum plate width: 36 inches
Flange length: 1 inch
Bending radius: Down to 12-inch radius, both directions
Customization: Tailored forming configuration, adapted roll geometry, hydraulic guide rolls
Automation and control: Seven CNC with IRMA system for continuous radius measurement and automatic correction
Customer background: Existing SweBend customer with two previous machines
Built for strength, control and precision
Every component, from the roll geometry to the hydraulic guide rolls, is built for strength, control and absolute precision.
The machine design focuses on minimizing deformation, maximizing control of the material and delivering repeatable results across long production runs.
The heavy-duty machine frame houses the hydraulic system and Seven CNC controls. The hydraulic guide rolls, visible at center, adjust automatically to maintain material stability throughout each bending cycle.
Designed for today. Prepared for future parts.
It’s designed for today, yet ready for tomorrow, with tooling that can easily be changed as new parts are introduced.
As part of SweBend’s tailored forming philosophy, the machine can evolve with new geometries, new materials and future production requirements.
A trusted long-term partnership
For Honeywell, this is their third SweBend machine, each one expanding capacity and trust.
Previous machines handled similar flanged parts up to 13 inches wide. This new solution significantly increases capability while maintaining the same precision standards.
Intelligent precision. Swedish craftsmanship.
SweBend. Built around YOUR Bend.
A completed flanged plate after bending on the SB3-105 CNC. The consistent radius across the full width - including the 1-inch flange edge - demonstrates the precision achievable with customized roll geometry and IRMA auto-correction.
Post author
Peter NilssonCEO & Founder
With decades of experience in bending technology and industrial metal forming solutions.
Machine FAQ
Why choose a bending machine from swebend?
Precision Bending is achieved by leaving Nothing to Chance. We perfect our calculations and tailor all solutions to match our clients exact needs. All material is tailored to meet our customer’s exact requirements which gives the best precision, durability and quality. We only use tested, industry standard and future proof components. Ultimately we ensure the best quality by keeping our production and assembly in-house and applying world-renowned Swedish manufacturing standards.
